Gardner Denver PZ-9 Triplex Mud Pump Parts List Manual

Gardner Denver PZ-9 Triplex Mud Pump Parts List Manual

Gardner Denver PZ-9 Mud Pump Parts List
FRAME & MISCELLANEOUS PARTS
Qty. Description Part No.
1 FRAME ASSEMBLY, Includes Reference Numbers 2 thru 9 PZ172A
2 PLUG-SqHd PIPE 64A27
1 PLUG-SqHd PIPE 64AA9
2 STUD, Crosshead Inspection Plate 79A238
2 NUT, Crosshead Inspection Stud 50B5
1 PLUG-SqHd PIPE 64A5
3 PLUG-MAGNETIC, Oil Drain 66D13
2 STUD, Hood 79A75
2 NUT, Hood Stud 50B7
2 GASKET, Crosshead Inspection Plate PZ715
2 PLATE-INSPECTION, Crosshead 1PZ723
10 SCREW, Crosshead Inspection Plate 655EE060
1 PLATE-BEARING RETAINER 200PZH253
12 SCREW, Bearing Retainer Plate 655EG050
2 HOUSING-BEARING, Eccentric PZ1280
2 GASKET, Bearing Cover Plate 1PZ715N
1 PLATE-BEARING COVER (Rigid Side) PZ196
48 SCREW, Bearing Cover Plate 655EG070
2 GASKET, Inspection Plate 25C1788N
1 PLATE-INSPECTION 202FXT052
6 SCREW, Inspection Plate 655EF050
1 GAUGE, Oil Level Sight 40L17
1 GAUGE-Temperature 27H11
1 BUSHING-PIPE 64E2
6 SLIDE-CROSSHEAD PZ222
24 SCREW, Crosshead Slide to Frame 75K72
12 SEAL-FASTENER 60DD35
24 LOCKNUT 50V41
4 STUD, Spacer to Frame PZ872
4 KEY, Spacer to Frame 35C24
4 PLATE PZ1128
8 NUT, Spacer to Frame 50B37
1 PLATE-BEARING COVER (Floating Side) 1PZ196
1 HOOD PZ246
30 SCREW, Hood to Frame 655EF050
1 Gasket, Hood 2PZ715
1 BREATHER 5C24
1 PLATE-INSPECTION KXG842
1 GASKET, Inspection Plate 25C1818
8 SCREW, Inspection Plate 655EF040
8 GASKET, Inspection Plate Screw 25F13
3 PLATE-INSPECTION 206PZL052
6 GASKET, Inspection Plate 25C1839
24 SCREW, Inspection Plate 655ED040
1 PLATE-INSPECTION, Piston Rod 2006929
1 PLATE-INSPECTION, Piston Rod PZ842
1 PLATE-INSPECTION, Piston Rod 1PZ842
2 PLUG-CSK PIPE 64AA7
4 SHIM-Frame to Skid Mounting 77E27
4 SHIM-Frame to Skid Mounting 77E28
DRIVE PARTS
Qty. Description Part No.
1 JACKSHAFT. 1PZ371
1 KEY-JACKSHAFT 35B380
2 SPACER, Jackshaft Bearing PZ649
2 SLEAVE-WEAR 80L3
2 GASKET, Bearing Housing to Frame 25C2377
2 HOUSING-BEARING PZ368
16 SCREW, Bearing to Frame 75A52
2 BEARING-ROLLER, Jackshaft 12W60
2 GASKET, Retainer Plate to Bearing Housing 25C2692
2 PLATE, Bearing Retainer PZ370
16 SCREW, Retainer Plate to Bearing Housing 655EF060
2 SEAL-OIL 60G242
1 ECCENTRIC 2013705
1 GEAR-DRIVEN 1PZ180
12 SCREW, Gear to Eccentric 75B150
144″ WIRE 97A29
2 BEARING-ROLLER, Eccentric 12GF36
2 SHIM (.062″) 77C55
2 PLATE-RETAINER, Eccentric Bearing PZ1206
12 SCREW, Retainer to Eccentric 75B28
48″ WIRE 97A29
3 CONNECTING ROD Includes Ref Nos 28 & 29 PZ417
6 BOLT-CONNECTING ROD PZ890
6 NUT, Connecting Rod Bolt 50B34
6 LOCKNUT, Connecting Rod Bolt 50M3
3 BEARING, Connecting Rod to Eccentric 12W84
1 RING-RETAINING, Connecting Rod Bearing 2009808
14 PLATE-RETAINING, Bearing to Eccentric 1PZ1400
14 SCREW, Bearing to Eccentric 655EF05D
384″ WIRE 97A29
22 PLATE-RETAINING, Bearing to Connecting Rod PZ1400
2 PLATE-RETAINING, Bearing to Connecting Rod 203PZL253
48 SCREW, Bearing to Connecting Rod 75B41
288″ WIRE 97A29
3 BEARING-ROLLER, Crosshead Pin 12AM3
3 PIN-LOCK PZ838
3 SET SCREW 76F10
3 CROSSHEAD 200PZJ005
3 PIN-CROSSHEAD PZ189
3 RING-RETAINING, Bearing 16AUX203
3 PLATE-RETAINER, Crosshead Pin 201PZJ168
18 SCREW, Crosshead Pin Retain 75AG17
72″ WIRE 97A29
3 ROD-EXTENSION PZ183
18 SCREW, Rod to Crosshead PV701
72″ WIRE 97A29
6 PLATE-RETAINER, Oil Stop Head to Frame 200PZJ168
3 GASKET, Oil Stop Head 25C2693
3 HEAD-OIL STOP 1PZ226
24 GASKET 25F9
24 SCREW, Oil Stop Head to Frame 655EE080
6 SEAL, Oil Stop Head 2011872
6 RING-RETAINER, Oil Stop Head Seal 1PV1398
18 SCREW, Seal Retainer to Oil Stop Head 75A102
3 BAFFLE ROD PZ840
1 ADAPTOR, For Rotating Shaft 2PO1398
2 SCREW, Adaptor to Shaft 655EF050
FLUID CYLINDER & MANIFOLDS
Qty. Description Part No.
3 FLUID CYLINDER ASSEMBLY, Includes Reference Numbers 2 thru 9) 205PZL029D
24 STUD, Cylinder to Frame & Liner Clamp 79L188
48 NUT, Cylinder to Frame & Liner Stud 50B36
12 STUD, Cylinder to Frame 79L73
12 NUT, Cylinder to Frame Stud 50AQ30
48 STUD, Vlave Cover to Cylinder 79AL6
48 NUT, Valve Cover Ring to Cylinder Stud 50B34
12 STUD, Cylinder to Discharge Manifold 202PZL110
12 NUT, Cylinder to Discharge Manifold Stud 50B34
6 RING-RETAINER, Valve Cover Gasket 2011861
6 GASKET, Valve Cover 2011862
9 BUSHING, Suction & Discharge Valve Cover 2007674
6 COVER-VALVE 2011860
6 RING-VALVE COVER 2011699
6 LOCK-COVER, Valve 2011857
3 VALVE GUIDE ASSEMBLY, Includes Reference Numbers 17 thru 21 2011706
3 PLATE-RETAINER 2011701
3 GUIDE-VALVE, Suction 2011700
3 BUSHING, Suction Valve Guide 2007674
6 LOCKWASHER 95W2
6 SCREW 655EE06S
1 MANIFOLD-SUCTION 200PZJ069
3 GASKET, Suction Manifold to Cylinder 25G41
24 SCREW, Suction Manifold to Cylinder 655EG08N
1 GASKET, Suction Manifold Flange 25C1154N
1 FLANGE, Suction 64CU12
12 SCREW, Suction Flange 75A150
12 NUT 50B5
1 MANIFOLD-DISCHARGE 200PZJ071
3 GASKET, Discharge Manifold to Cylinder 25AL35
16 STUD, Discharge Manifold Flange 209PZL110
32 NUT, Discharge Manifold Flange Stud 50AW11
2 GASKET-RING JOINT, Discharge Manifold Flange 25V24
1 FLANGE, Discharge 64EB15
1 FLANGE-BLIND 64EB240
STEEL-FITTED CENTER GUIDED VALVE ( WITH POLYURETHANE INSERT)
Qty. Description Part No.
6 FLUID VALVE ASSEMBLY, Includes Ref. Nos. 2 thru 5 202PZL482A
6 SPRING 78H44
6 LOCKNUT 50V27
6 WASHER-VALVE 201PZL279
6 INSERT(Polyurethane) 201PZL106
6 VALVE-FLUID 202PZL482
6 SEAT-VALVE 202PZL039
STEEL-FITTED CENTER GUIDED VALVE ( WITH CARBOXYLATED NITRILE INSERT)
Qty. Description Part No.
6 FLUID VALVE ASSEMBLY, Includes Red. Nos. 2 thru 5 202PZL482B
6 SPRING 78H44
6 LOCKNUT 50V27
6 WASHER-VALVE 201PZL279
6 INSERT(Carboxylated) 202PZL106
6 VALVE-FLUID 202PZL482
6 SEAT-VALVE 202PZL039
PLUNGER COUPLING & PISTON ROD
Qty. Description Part No.
3 PLUNGER COUPLING ASSEMBLY Includes Ref. Numbers 1, 2 & 3 200PZJ4065
6 COUPLING-PLUNGER 200PZJ092
6 SCREW, Coupling Plunger 655EE22S
6 NUT, Flanged 50AW35
3 PISTON ROD, Includes Red. No.5 1PZ183
3 LOCKNUT 50V14
3 CLAMP-LINER 1PV14
3 GASKET, Liner to Cylinder 25AT37
1 WRENCH 99L11
PISTON & LINER
Qty. Description Part No.
3 LINER-FLUID 7″ 207PZJ456
3 LINER-FLUID 6-1/2″ 200PZJ456
3 LINER-FLUID 6-1/4″ 201PZJ456
3 LINER-FLUID 6″ 202PZJ456
3 LINER-FLUID 5-1/2″ 203PZJ456
3 LINER-FLUID 5″ 204PZJ456
3 LINER-FLUID 4-1/2″ 205PZJ456
3 LINER-FLUID 4″ 206PZJ456
3 O-RING 7″ 25AH1
3 O-RING 6-1/2″ 25AH1
3 O-RING 6-1/4″ 25AH1
3 O-RING 6″ 25AH1
3 O-RING 5-1/2″ 25AH1
3 O-RING 5″ 25AH1
3 O-RING 4-1/2″ 25AH1
3 O-RING 4″ 25AH1
3 PISTON ASSEMBLY 7″ 202TBL045A
3 PISTON ASSEMBLY 6-1/2″ 201TBL045A
3 PISTON ASSEMBLY 6-1/4″ 200TBL045A
3 PISTON ASSEMBLY 6″ 245TBB045A
3 PISTON ASSEMBLY 5-1/2″ 243TBB045A
3 PISTON ASSEMBLY 5″ 241TBB045A
3 PISTON ASSEMBLY 4-1/2″ 239TBB045A
3 PISTON ASSEMBLY 4″ 231TBK045A
3 INSERT GROUP 7″ TBL77586
INSERT GROUP 6-1/2″ TBL77585
INSERT GROUP 6-1/4″ TBL77584
3 INSERT GROUP 6″ TBB76028
3 INSERT GROUP 5-1/2″ TBB76026
3 INSERT GROUP 5″ TBB76024
3 INSERT GROUP 4-1/2″ TBB76022
3 INSERT GROUP 4″ TBK90428
PISTON LUBRICATING PUMP
Qty. Description Part No.
PUMP ASSEMBLY, Includes All Parts Shown CA122
1 CASING C1K2A1
2 PLUG-SqHd PIPE 64AA6
1 COCK, Drain 90C31
1 IMPELLER ASSEMBLY, SHAFT & PIN C1K1A1A
1 KEY 35B4
1 SEAL 60BT11
1 GASKET 25D212
1 FRAME C1H4A2
8 SCREW 75A130
1 BEARING-BALL (Inner) Includes Retaining Ring 12AK3
1 BEARING-BALL (Outer) Includes Retaining Ring 12AK3
OIL PUMP
Qty. Description Part No.
1 PUMP, Incl. All the Following Items 46C21
1 BODY
1 HEAD
1 CAP, END
1 GASKET 2010024
1 KEY, Drive
2 BEARING, Shaft 2010025
1 RING, Snap
1 BEARING, Thrust 2010026
1 RING, Snap
1 SCREW, Drain Plug
4 SCREW, Hex Head
1 SEAL 2010027
1 KEY, Rotor
1 RING, Eccentric
1 ROTOR SET 2010208
2 PIN, Eccentric
1 PIN, Locating
2 RETAINER, Key
8 SCREW, Hex Head
1 SHAFT
OIL PUMP & PIPING
Qty. Description Part No.
1 SCREEN-OIL 3WAJ511
1 ELBOW 64S12
1 NIPPLE 63H4
1 PUMP-OIL 46C21
1 ADAPTOR, Oil Pump to Frame PZ1398
6 SCREW, Adaptor to Oil Pump 655ED04D
4 SCREW, Adaptor to Frame 655EF05D
4 WASHER 95U7
1 BUSHING-HUB, Gear, Includes Ref. Number 11 22F12SD
1 GEAR-DRIVEN, Oil Pump 2013884
6 SCREW, Gear to Bushing(Included with Reference Number 9)
12″ WIRE, Adaptor to Oil Pump 97A29
24″ WIRE, Adaptor to Frame Screw 97A29
Oil Pump to Filter Group
1 BUSHING-PIPE 64E16
1 ADAPTOR-HOSE 29Q17
1 HYDRAULIC HOSE ASSEMBLY 29N1
1 VALVE-LIQUID RELIEF 90AR28
NIPPLE 63U12x16
1 TEE 64G7
1 NIPPLE 63U12X34
1 FILTER-OIL 26C18
1 NIPPLE 63U12X50
1 UNION-STRAIGHT 64Z8
Filter to Heat Exchanger Group
1 HYDRAULIC HOSE ASSEMBLY 29N1
1 ADAPTOR-HOSE 29Q17
1 BUSHING-PIPE 64E16
1 CONNECTOR, Frame 78AUX113
1 ADAPTOR-HOSE 29Q10
1 HYDRAULIC HOSE ASSEMBLY 2009270
1 ADAPTOR-HOSE 29Q10
1 BUSHING-PIPE 64E11
1 HEAT EXCHANGER 2013457
4 SCREW, Heat Exchanger to Skid 655EE060
4 LOCKWASHER 95B5
4 NUT 50B5
1 PLUG-ZINC, Heat Exchanger Protector 2008076
Heat Exchanger to Oil Trough Group
1 BUSHING-PIPE 64E11
1 ADAPTOR-HOSE 29Q10
1 HYDRAULIC HOSE ASSEMBLY 29Z2
1 ADAPTOR-HOSE 29Q10
1 CONNECTOR, Frame 78AUX113
1 BUSHING-PIPE 64E16
1 ADAPTOR-HOSE 29Q17
1 CLAMP, Hose to Frame PZ1301
1 SCREW, Hose to Frame Clamp 655EF040
1 HYDRAULIC HOSE ASSEMBLY 29Z5
1 ADAPTOR-HOSE 29Q16
1 ELBOW 64C5
1 TROUGH, Oil Feed 2PZ1254
2 SCREW, Oil Feed Trough to Frame 655EF040
Oil Trough to Main Bearings
2 ADAPTOR-HOSE 29Q54
2 HYDRAULIC HOSE ASSEMBLY 29Z99
2 ELBOW-PIPE 64D4
2 NIPPLE, Oil Feed Trough to Jackshaft Oil Trough 63AJ6X144
2 TROUGH, Jackshaft Bearing Oil PZ1254
6 SCREW, Jackshaft Oil Trough 655ED04D
1 CLAMP, Hose to Main Bearing Housing PZ1301
1 SCREW, Clamp 655EG04N
1 WASHER, Clamp Screw 95A8
96″ WIRE, Trough Screw 97A29
Thermostat Valve to Heat Exchanger Group
1 VALVE-THERMOSTATIC 90K165
1 BUSHING-PIPE 64E14
1 NIPPLE 63F21
1 ELBOW 64C4
1 NIPPLE 63F21
1 UNION 64Z3
1 NIPPLE 63AJ8X40
2 CLAMP-HOSE 29B31
22″ HOSE-OIL R14G
1 NIPPLE 63AJX840
1 ELBOW 64C4
1 NIPPLE 63F21
1 BUSHING 64E29
PISTON LUBRICATING PIPING
Qty. Description Part No.
Lube Oil Tank to Pump Group
1 SCREEN-OIL 2WAJ511
1 NIPPLE 63H25
1 UNION-HAMMER, Wing 64EB1
1 NIPPLE 63H25
1 VALVE 90A36
1 NIPPLE 63H25
1 TEE 64G8G
1 NIPPLE 63H25
1 VALVE 90A36
1 ADAPTOR-HOSE 29Q9
1 HYDRAULIC HOSE ASSEMBLY 2009270
1 NIPPLE 63H2
1 ELBOW 64C6
1 PUMP PISTON LUBRICATING CA122
1 KEY 35B4
4 SCREW, Pump to Skid 655ED040
4 LOCKWASHER, Pump to Skid 95B3
4 WASHER, PUMP to Skid 95A3
1 SHEAVE 73K1A30
1 BUSHING-HUB 22E16B
1 BELT 13C27
1 AUXILIARY SHEAVE ASSEMBLY 2006102
2 SET SCREW, Sheave 76F30
Pump to Liner Group
1 ADAPTOR-HOSE 29Q10
1 HYDRAULIC HOSE ASSEMBLY 2009247
1 ADAPTOR-HOSE 29Q27
1 REDUCER-PIPE 64N3
1 VALVE 90A25
1 ELBOW-PIPE 64C5
1 NIPPLE 63G12
1 TEE 64P39
2 CLAMP 98H5
2 WASHER 95B3
2 SCREW 75A68
1 NIPPLE 63N12X144
1 TEE 64P39
1 NIPPLE 63N12X144
1 TEE 64P39
1 PLUG 64A5
3 HYDRAULIC HOSE ASSEMBLY 29R32
3 ADAPTOR-HOSE 29Q83
3 COUPLING-PIPE 64BK3
3 BAFFLE 200PZJ840
6 NUT-ACORN 50Q30
Frame to Lube Oil Tank Group
1 NIPPLE 63L9
1 ELBOW 64C9
2 NIPPLE 63AJ32X134
2 CLAMP 29B32
1 HOSE 29Z186
1 UNION-HAMMER, Wing 2009242
1 NIPPLE 63L9
1 TANK-LUBE OIL 2012639
2 PLUG 64A7
4 SCREW, Lube Tank to Skid 655EE040
4 WASHER 95A5
1 PLUG 64A6
1 COVER-LUBE OIL TANK 200PZH249
2 NUT-WING 50H1
1 PLUG 64A9
1 NIPPLE 63L1
1 ELBOW 64V9
OIL FILTER
Qty. Description Part No.
1 OIL FILTER ASSEMBLY, Includes Reference Numbers 1 thru 4 26C18
1 ELEMENT ASSEMBLY, Includes Reference Number 3 5E30
1 COVER 2109770
1 GASKET 2109771
4 SCREW 75A54
1 GASKET, Filter to Frame 25C1788N
6 SCREW-SoHd CAP, Filter to Frame 75P95
VALVE SEAT PULLER-CENTER GUIDED TYPE (OPTIONAL)
Qty. Description Part No.
1 HEAD 100E13
1 VALVE SEAT PULLER ASSEMBLY 100E12
1 HYDRAULIC JACK 2116728
1 CENTER STEM 2117314
1 CENTER STEM NUT 2117315
1 PULLER H BAR BASE 2116727
1 CENTER BUSHING #5 2117316
1 CENTER BUSHING #6 2117517
1 HYDRAULIC HOSE 2117318
1 HYDRAULIC PUMP 2117319
1 GAUGE ADAPTOR 2117320
1 GAUGE COUPLER 2117322
1 GAUGE COUPLER 2117321
1 GAUGE 170 TON 2117323
1 CARRYING CASE 2117055
OPTIONAL EQUIPMENT
Qty. Description Part No.
1 BAR, Valve Cover Tightening 62L62
1 PIN, Valve Cover Tightening Bar 2009526
1 HYDRIL DAMPENER (K10-5000) 200PZL622
1 HOSE, For Charging HYDRIL Dampener 200PZL127
1 TOOL, Piston Rod Nut Removal 200PZL074
1 PRESSURE GAUGE GROUP, Includes Next 3 Items PZL75283
1 GAUGE (0 – 6000 PSI) 27P70
1 NIPPLE 63V32X60
1 ELBOW 64EB241
1 RELIEF VALVE GROUP, Includes Next 4 Items PZL75284
1 RELIEF VALVE Shear Type (1000 PSI to 5000 PSI) 201559
1 NIPPLE 63V48X60
1 ELBOW 64EB242
1 ELBOW 64D14
1 BLOCK SUPPORT & DISCHARGE CROSS GROUP PZJ75285
1 BLOCK GROUP 301PZG4067
2 GASKET 25V24
2 GASKET 25V17
1 FLANGE 191161
1 FLANGE 64EB240
1 FLANGE 64EB50
1 BLOCK GROUP 300PZG4067
1 BLOCK 205PZL231
24 STUD 206PZL110
24 NUT 50AW11
16 STUD 208PZL110
16 NUT 50AW13
2 SUPPORT GROUP PZJ74823
1 BASE 195100
2 BASE 5015475
2 SUPPORT 201845T2
2 SCREW 201853
2 NUT 50W12
2 PIN 62R98
1 NIPPLE 201846
1 SCREW 655EJ200

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